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Effective Calendaring Width
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Roller Material & Size
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- High strength hardening steel with hardness RC > 52 (Attention: It is not suitable for calendaring materials with RC > 45)
- The Roller surface is plated by Cr for anti-corrosive
- Size: 96 mm Dia. x 220mm W
- Roll line speed: 0~26mm/s adjustable (Actual Speed = display value * 0.65)
- Heating power: 1600W (800Wx2)
- Max. the temperature for the roller: 200°C
- Note: benchtop rolling press is not suitable for calendaring thick metals. For applications with such needs, please consult with MTI engineers
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Roller Gap
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- 0~2 mm ± 0.01 mm adjustable,
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Dial Gauge Accuracy (Thickness Indicating)
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- Two digital micrometers are included.
- Range: 0 - 12.7mm
- Accuracy: 0.004mm
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Pressure Force Indication

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- 0~2T (the unit display is Kgf)
- (Note: the actual calendaring force is dependent on the material physical properties such as hardness and thickness. The rolling gap thickness will also affect the applied force.)
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Heating Temperature
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- Two digital temperature controllers with 30 segments programmable for control two rollers separately
- 150°C suggested, and 200°C maximum
- Max Heating Rate: 4°C/minute
- Power of Heating Elements: 2000W
- Temperature Control Accuracy: +/-5°C
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Power
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Motor (Ar Gas Glove Box Compatible)
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- High torque 24VDC motor with reducing gear (1:75)
- Motor power: 40W
- Rolling speed adjustable: 0~40 mm/s (real linear speed of rollers)
- Digital controlled with constant output power
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Output Thickness
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- Depending on the electrode's material and thickness, typically:
- A 0.16mm thick electrode coated on copper can be pressed into a minimum thickness of 0.1 mm
- A 0.06mm thick electrode coated on copper can be pressed into a minimum thickness of 0.04 mm
- A 0.33mm thick silver/gold can be pressed into a minimum thickness of 0.03 mm
- Thickness uniformity: +/- 2 microns if coating electrode thickness +/- 5 micron and each rolling increased < 10 microns
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Optional
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MSK-HRP-04-RD R2R system can be integrated with the calendaring machine at extra cost to enable the automatic film unwinding -> winding after calendaring.(Pic. 1-3)
- The vertical version is available upon request at an extra cost (Pic.4)
Pic. 1 Pic. 2 Pic. 3 Pic. 4
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Compliance |
- CE Certified
- NRTL or CSA certification is available upon request at extra cost.
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| Article References |
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| Warnings |
- Do not touch the surface of the rolling part of the machine when the rollers are heated up or running.
- You may calibrate the temperature by TC-calibrator-LD, and refer to the instruction here from time to time to ensure heating temperature accuracy
- Multi-step thickness calendaring needed: While calendaring the sample sheet, make each calendaring decrement of 0.02mm compared with the sheet's original thickness.
- Never calendaring decrement over 0.02mm. Never roll materials with hardness > 45HRC
- Clean roller surface for each rolling and Use acetone to clean and lubricate when not in use to avoid corrosion
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