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1200C Dual Zone Split Tube Furnace w/ Quartz Tube (60, 80, 100mm) & Flanges - OTF1200XII

1200C Dual Zone Split Tube Furnace w/ Quartz Tube (60, 80, 100mm) & Flanges - OTF1200XII

SKU: otf1200xii

Price: RFQ

Specifications

OTF-1200X-II-UL is a Split two-zone tube furnace that can achieve faster heating up to 1200 o C and create a different thermal gradient by setting the different temperatures of each zone. The furnace includes one 40" L fused quartz tube ( please select tube O.D in the options bar ) with vacuum flanges and valves for immediate use. Two 30 segments of programmable temperature controllers are installed. The microprocessor-based self-tuning PID controller provides excellent control without overshooting the set temperature. It is a perfect tool for CVD applications such as preparing nanomaterials and film. SPECIFICATIONS: Furnace structure Double-layer steel case with two cooling fans, which ensures low surface temperature Energy-saving high-purity fibrous alumina liner and insulation High-purity Al2O3 coating which provides a longer service life Power 3 KW (20A Breaker) Voltage AC 208-240V Single Phase, 50/60 Hz, a power cord is included without the plug. Temperature range 100~1100°C (Continuous); 1200°C (<1 hour) Max. Heating Rate ≤ 20°C /min Tube Accessories ( When the tube size is selected, compatible accessories will match it automatically, please refer to standard package for details) One fused quartz tube with 1000mm L is included Two fibrous ceramic tube blocks are included to block heat radiation from the inside tube. (Ceramic blocks must be fully inserted into the furnace chamber before heating) Quartz block (Optional) is ideal for more cleanness and higher achievable vacuum, Multi-Stack Quartz Thermal Blcok for OTF1200XII100 ,available at extra cost You may order flange support to avoid tube rotating ( click Pic below right ) Heating Zone Length Two zones: each zone length 7.7" (196 mm) Total 17" (432 mm) heating zone Constant Temp. Zone 150mm (+/-1°C) for each heating zone A longer constant temperature zone ( about 200mm ) can be created by setting both zones at the same temperature Please click the pic to view the detailed temperature uniformity profile at 800C. Temperature Controllers 2 digital controllers with 30 programmable segments for precise control of heating rate, cooling rate, and dwell time Built-in PID Auto-Tune function with overheating & broken thermocouple protection Over-temperature protection and alarm allow for operation without attendant(s) +/- 1 ºC temperature accuracy Two K-type thermocouples (one for each zone) RS485 Communications Port Optional: The furnace may be operated by a PC by installing a control module . Please order an MTS-02 control module at an extra cost If you order the PC control module together with the furnace, we will install and test it before shipping. We recommend you to order a computer laptop from us Thermocouple TCK8S3B Temperature Accuracy +/- 1°C Heating Element Fe-Cr-Al Alloy doped by Mo Vacuum Flange & Fitting Ports (Certain flange sizes will be matched as the tube size is selected in the options bar) One pair of SS 304 vacuum flange with double high-temperature silicone O-rings are Included One Vacuum pressure gauge is installed, and one digital vacuum gauge is available upon request at an extra cost The flange set has two 1/4'' Bard fittings, a two-needle valve, one set of KF25 quick clamps, one blank flange fitting , 1/4'' tube feedthrough port (for 1/4" O.D thermocouple insert), and a KF25 vacuum port (click the picture in the left to see details) The vacuum level can reach 10^-2 torr by a quality mechanical vacuum pump and 10^-5 torr by a molecular pump Optional : Please choose a quality mechanical pump or molecular pump (please click the pictures below to find the right one for your application) Optional (only for 80mm O.D and 100mm O.D tube size) : Hinged type flanges with support frame for easy sample loading/unloading is available at an extra cost of ($1995 ), please select from the links and order separately: Hinged Vacuum Sealing Assembly with Flange Support for 80 mm Dia Tube Furnace - EQ-FL-80KF25-HG Hinged Vacuum Sealing Assembly with Flange Support for 100 mm Dia Tube Furnace - EQ-FL-101KF25-HG You may order a pressure control module (click the pictures below - right 2-3) to keep the chamber at a constant pressure You may order gas flow control system (click the pictures below - right 1 ) to keep constant mixing gas flow Laptop, software Control(Optional) Brand new laptop with Microsoft Windows 10 and Microsoft Office 2013 (30 days free trial) Labview Temperature Control System ( MTS01 ) enables the user to edit temperature profiles, manage heat-treatment recipes, and record, and plot data for MTI furnaces. A wireless remote control provides up to 300 meters of operating range. Note: The software is only compatible with MTI’s Yudian Temperature Controller. Compliance CE Certified NRTL (UL61010) or CSA certification is at an extra cost. Application Notes Click here to learn the installation of a gas regulator. Click here to learn How to set up a quartz/ ceramic tube and vacuum flange for MTI Tube furnace. (Click the picture below to see the demo video) Tube furnaces with quartz tubes are designed for use under vacuum and low pressure < 0.2 bars / 3 psi / 0.02 MPa.Vacuum pressure may only be safely used up to 1000°C. The flow rate for gasses should be limited to < 200 SCCM (or 200 ml/min) for reducing thermal shocks to the tube. Attention : A two-stage pressure regulator must be installed on a gas cylinder to limit the pressure to below 3 PSI for safe operation. Click here to learn the installation of a gas regulator. In order to obtain accurate temperature inside the tube furnace, please click here to learn how to calibrate temperature. You can set up the different temperature with each zone to create a thermal gradient for CVD deposition, click underline to see temperature profile with max thermal gradient under various temperatures STANDARD PACKAGE FOR EACH MODEL Model OTF-1200X-60-II-UL OTF-1200X-80-II-UL OTF-1200X-100-II-UL Item Description Item No. Item No. Item No. Qty Quartz tube QZTube-60G-1000 QZTube-80D40 QZTube-100 1 Flange set FL-60KF25-FTM FL-80KF25-FT FL-101KF25-FTM 1 set Thermoblocks F-T-block-52 F-T-block-70 F-T-block-92 1 set Hex Wrench 1 set


Furnace structure

  • Double-layer steel case with two cooling fans, which ensures low surface temperature
  • Energy-saving high-purity fibrous alumina liner and insulation
  • High-purity Al2O3 coating which provides a longer service life
Power 3 KW (20A Breaker)
Voltage AC 208-240V Single Phase, 50/60 Hz, a power cord is included without the plug.
Temperature range 100~1100°C (Continuous); 1200°C (<1 hour) 
Max. Heating Rate ≤ 20°C /min
Tube Accessories (When the tube size is selected, compatible accessories will match it automatically, please refer to standard package for details)

Heating Zone Length
  • Two zones: each zone length 7.7" (196 mm)
  • Total 17" (432 mm) heating zone

Constant Temp. Zone
  • 150mm (+/-1°C) for each heating zone
  • A longer constant temperature zone ( about 200mm ) can be created by setting both zones at the same temperature 
  • Please click the pic to view the detailed temperature uniformity profile at 800C.







Temperature Controllers
  • 2 digital controllers with 30 programmable segments for precise control of heating rate, cooling rate, and dwell time
  • Built-in PID Auto-Tune function with overheating & broken thermocouple protection
  • Over-temperature protection and alarm allow for operation without attendant(s)
  • +/- 1 ºC temperature accuracy
  • Two K-type thermocouples (one for each zone)
  • RS485 Communications Port
  • Optional:
    • The furnace may be operated by a PC by installing a control module. Please order an MTS-02 control module at an extra cost
    • If you order the PC control module together with the furnace, we will install and test it before shipping. We recommend you to order a computer laptop from us 
  •      
Thermocouple
Temperature Accuracy +/- 1°C
Heating Element Fe-Cr-Al Alloy doped by Mo
Vacuum Flange & Fitting Ports
(Certain flange sizes will be matched as the tube size is selected in the options bar)
  • One pair of SS 304 vacuum flange with double high-temperature silicone O-rings are Included
  • One Vacuum pressure gauge is installed, and one digital vacuum gauge is available upon request at an extra cost
  • The flange set has two 1/4'' Bard fittings, a two-needle valve, one set of KF25 quick clamps, one blank flange fitting, 1/4'' tube feedthrough port (for 1/4" O.D thermocouple insert), and a KF25 vacuum port (click the picture in the left to see details)
  • The vacuum level can reach 10^-2 torr by a quality mechanical vacuum pump and 10^-5 torr by a molecular pump
  • Optional: Please choose a quality mechanical pump or molecular pump (please click the pictures below to find the right one for your application)
        
           
                  
Laptop, software Control(Optional)
   

  • Brand new laptop with Microsoft Windows 10 and Microsoft Office 2013 (30 days free trial) 
  • Labview Temperature Control System (MTS01)enables the user to edit temperature profiles, manage heat-treatment recipes, and record, and plot data for MTI furnaces.
  • A wireless remote control provides up to 300 meters of operating range.
  • Note: The software is only compatible with MTI’s Yudian Temperature Controller. 
Compliance
  • CE Certified
  • NRTL (UL61010) or CSA certification is at an extra cost.


Application Notes


Click here to learn the installation of a gas regulator.
,
Model OTF-1200X-60-II-UL OTF-1200X-80-II-UL OTF-1200X-100-II-UL
Item Description Item No. Item No. Item No.  Qty
Quartz tube QZTube-60G-1000 QZTube-80D40 QZTube-100
1
Flange set FL-60KF25-FTM FL-80KF25-FT FL-101KF25-FTM
1 set
Thermoblocks F-T-block-52 F-T-block-70 F-T-block-92
1 set
 Hex Wrench 1 set

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