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200C Max. 4" Width Electric Hot Rolling Press w/ Variable Speed - (Ar Gas Compatible) - MSK-HRP-1A

200C Max. 4" Width Electric Hot Rolling Press w/ Variable Speed - (Ar Gas Compatible) - MSK-HRP-1A

SKU: msk-hrp-1a

Price: RFQ

Specifications

MSK-HRP-1A is compact Hot Rolling Cylinder Press with max. the working temperature of 200°C, which is designed for preparing battery electrode for both inside or outside glove-box because the high torque DC motor is Ar gas compatible. It serves well in applications such as increasing the active material density of the electrode in Li-ion batteries research after coating. It has a pair of 100mm width steel rollers with a heating capacity of 200°C max. SPECIFICATIONS: Effective Cylinder Width 96mm Roller Size 96 mm Dia.x 100mm W Made of Stainless steel Rolling Gap 0~1.2 mm adjustable Mechanical Dial Gauge (Included) Range: 0 - 3mm Accuracy: 0.01mm Upgradable Digital Micrometer (Not Included) Digital Micrometers are available at an extra cost: Range: 0 - 12.7mm Accuracy: 0.004mm Minimum Thickness Depending on the electrode's material and thickness, typically: A 0.16mm thick electrode coated on copper can be pressed into a minimum thickness of 0.1 mm A 0.06mm thick electrode coated on copper can be pressed into a minimum thickness of 0.04 mm A 0.33mm thick silver/gold can be pressed into a minimum thickness of 0.03 mm Heating Temperature Two independent temperature controllers enable dual-zone temperature control for the upper and lower rollers. 200°C maximum for less than one hour. 190°C continuously Recommended Heating Rate: 1.3°C/minute Two heating elements are installed Power for each Heating Element: 500W Precision temperature controller with +/-1°C Accuracy The heating rod is consumable. Please Click Picture left to order spare Voltage AC 208 - 240V Single phase, 50/60Haz, 1000W Notice: 220V AC Power plug is not included. Please click here to order the plug (You may order a transformer 1500W to use it at 110V, click here to order ) Motor & Rolling Speed High torque 24VDC motor with reducing gear (1:75) 0.8A Rated power 40W Speed Indicator Display: 0~26 mm/s (real linear speed of rollers) Digital controlled with c onstant output power Surface Hardness of Rollers HRC60-62 Never roll materials with hardness > 50HRC (benchtop rolling press is not suitable for calendaring thick metals. For applications with such needs, please consult with MTI engineers.) Feeding Board 2 PTFE feeding boards included Roll to Roll System (optional) MSK-HRP-04-RD R2R system can be integrated with the calendaring machine at extra cost to enable the automatic film unwinding -> winding after calendaring. Please click underline to view product details. Application Notes Important announcement (please read this before place the order) The MSK-HRP-1A roller is specially designed for battery R&D in terms of its advantages as affordable, compact and precise. Please strictly follow the instructions to operate Must use acetone to clean rollers' surface after each use Never roll material with hardness > 50HRC If the machine will be idle for a long period of time, please apply anti-rust lubricant on the rollers The minimum thickness of the rolled sheet should depend on the physical property of the material. Here are some results from our test: Please refer to this instruction on how to calculate rolling pressure from roller gap (reference only) Electrode Size Original thickness Finished thickness LiFePO4 double sides 50mm Width x 260mm Length 0.205mm 0.09mm LiMn2O4 double sides 50mm Width x 260mm Length 0.205mm 0.09mm Copper foil + graphite (single side) 75mm Width x 240mm Length 0.09mm 0.04mm Compliance CE Certified MET certificate is available upon request at extra cost. Article Pls refer to this instruction on how to calculate rolling pressure from roller gap (reference only) Reference Articles:: Analysis of geometric and electrochemical characteristics of lithium cobalt oxide electrode with different packing densities 2D Metals by Repeated Size Reduction Warnings Do not touch the surface of the rolling part of the machine when the rollers are heated up or running. Due to the influence of working environments, the temperature on the roller surface may be different from the display on the controller. You may calibrate the temperature by TC-calibrator-LD , and refer to the instruction here from time to time to ensure heating temperature accuracy Never roll materials with hardness > 50HRC Multi-step thickness calendaring needed: While calendaring the sample sheet, make each calendaring decrement of 0.02mm compared with sheet original thickness. Never calendaring decrement over 0.02mm comparing with original sheet thickness each calendaring. Heating beyond 200ºC results in roller deformation and causes inaccurate, and may yield thicker-than-usual rolling result. In order to prolong the lifespan of the roller bearings, regular lubrication is recommended. Clean roller surface for each rolling with acetone and lubricate when not in use to avoid corrosion It is not allowed to use any MTI product in any hazardous location, especially prohibited from using in Class I environments (flammable gasses & vapor).

Effective Cylinder Width

  • 96mm
Roller Size
  • 96 mm Dia.x 100mm W
  • Made of Stainless steel

Rolling Gap

  • 0~1.2 mm adjustable

Mechanical Dial Gauge (Included)

  • Range: 0 - 3mm
  • Accuracy: 0.01mm

Upgradable Digital Micrometer
(Not Included)

  • Digital Micrometers are available at an extra cost:
  • Range: 0 - 12.7mm
  • Accuracy: 0.004mm
Minimum Thickness
Depending on the electrode's material and thickness, typically:
  • A 0.16mm thick electrode coated on copper can be pressed into a minimum thickness of 0.1 mm
  • A 0.06mm thick electrode coated on copper can be pressed into a minimum thickness of 0.04 mm
  • A 0.33mm thick silver/gold can be pressed into a minimum thickness of 0.03 mm
Heating Temperature

  • Two independent temperature controllers enable dual-zone temperature control for the upper and lower rollers.
  • 200°C maximum for less than one hour.
  • 190°C continuously
  • Recommended Heating Rate: 1.3°C/minute
  • Two heating elements are installed
  • Power for each Heating Element: 500W
  • Precision temperature controller with +/-1°C Accuracy
  • The heating rod is consumable. Please Click Picture left to order spare

Voltage

Motor & Rolling Speed

  • High torque 24VDC motor with reducing gear (1:75) 
  • 0.8A
  • Rated power 40W
  • Speed Indicator Display: 0~26 mm/s (real linear speed of rollers)
  • Digital controlled with constant output power 

Surface Hardness of Rollers

  • HRC60-62
  • Never roll materials with hardness > 50HRC (benchtop rolling press is not suitable for calendaring thick metals. For applications with such needs, please consult with MTI engineers.)

Feeding Board

  • 2 PTFE feeding boards included
Roll to Roll System 
(optional)
  • MSK-HRP-04-RD R2R system can be integrated with the calendaring machine at extra cost to enable the automatic film unwinding -> winding after calendaring. Please click underline to view product details.

         


Application Notes










Important announcement (please read this before place the order)

  • The MSK-HRP-1A roller is specially designed for battery R&D in terms of its advantages as affordable, compact and precise. Please strictly follow the instructions to operate
  • Must use acetone to clean rollers' surface after each use
  • Never roll material with hardness > 50HRC
  • If the machine will be idle for a long period of time, please apply anti-rust lubricant on the rollers
  • The minimum thickness of the rolled sheet should depend on the physical property of the material. Here are some results from our test:
  • Please refer to this instruction on how to calculate rolling pressure from roller gap (reference only)
Electrode  Size Original thickness Finished thickness
LiFePO4 double sides 50mm Width x 260mm Length 0.205mm 0.09mm
LiMn2O4 double sides 50mm Width x 260mm Length 0.205mm 0.09mm
Copper foil + graphite (single side) 75mm Width x 240mm Length 0.09mm 0.04mm

Compliance
  • CE Certified
  • MET certificate is available upon request at extra cost.
Article
Warnings
  • Do not touch the surface of the rolling part of the machine when the rollers are heated up or running.
  • Due to the influence of working environments, the temperature on the roller surface may be different from the display on the controller. You may calibrate the temperature by TC-calibrator-LD, and refer to the instruction here from time to time to ensure heating temperature accuracy
  • Never roll materials with hardness > 50HRC
  • Multi-step thickness calendaring needed: While calendaring the sample sheet, make each calendaring decrement of 0.02mm compared with sheet original thickness.
  • Never calendaring decrement over 0.02mm comparing with original sheet thickness each calendaring.
  • Heating beyond 200ºC results in roller deformation and causes inaccurate, and may yield thicker-than-usual rolling result. In order to prolong the lifespan of the roller bearings, regular lubrication is recommended. 
  • Clean roller surface for each rolling with acetone and lubricate when not in use to avoid corrosion
  • It is not allowed to use any MTI product in any hazardous location, especially prohibited from using in Class I environments (flammable gasses & vapor).
,
Electrode  Size Original thickness Finished thickness
LiFePO4 double sides 50mm Width x 260mm Length 0.205mm 0.09mm
LiMn2O4 double sides 50mm Width x 260mm Length 0.205mm 0.09mm
Copper foil + graphite (single side) 75mm Width x 240mm Length 0.09mm 0.04mm

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