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200°C Vertical Hot Rolling Press ( 4") w/ Asynchronous Rolling Speed & Pressure Display- MSK-HRP-22

200°C Vertical Hot Rolling Press ( 4") w/ Asynchronous Rolling Speed & Pressure Display- MSK-HRP-22

SKU: msk-hrp-22

Price: RFQ

Specifications

MSK-HRP-22 Vertical Hot Rolling Press features a pair of 100mm wide steel rollers with Asynchronous rolling speed control up to 200 ° C. The separated control unit features a touch screen control panel. Its vertical rolling position allows users to "gravity feed" flexible films and produces shear force during rolling . Such a compact calendar machine can be put in Ar gas glove-box and is very useful for preparing flexible or dry battery electrode sheets for Li-ion / Soli Metal-Air battery research SPECIFICATIONS Power AC 220V, Single phase, 50/60Hz, 1500 Watts Rollers Roller Size: 100 mm Dia. x 100mm W Effective Cylinder Width: 96mm Roller hardness: HRC 52 The thickness of rolling: 0~1.8 mm adjustable Warning : Never roll materials with hardness >40HRC because rollers are softened at 200. Optional: 2-3 layer vertical rolling machine is available upon request at the extra cost Roller Material: CrMoV Temperature Control Two independent temperature controllers enable dual-zone temperature control for the front and rear rollers. Temperature range: RT - 200°C with 30segments programmable Temperature accuracy +/-5°C Max heating temp: 200°C <30min Continuous heating temp: 190°C Two heating elements are installed Power of each Heating Element: 500 Watts The heating rod is consumable. Please click the picture left to order a replacement Heating Rate: RT-100°C: ~3°C/min 100-150°C: ~2.5°C/min 150-200°C: 1~2°C/min Rolling Speed (Pic. 1) (Pic. 2) Two high torque 24VDC brushless motors to control the rollers independently. Speed control: 0.5-12.5 RPM adjustable via touchscreen Actual rolling speed: 2.6~65 mm /sec (Actual Speed = display value * 0.65 ) Two rollers are aligned horizontally and supported by the steel frame. Such a design allows users to gravity-feed flexible materials front above the rollers and collect them at the bottom. (Pic. 1) Independent speed control for upper and lower rollers. Digital control with c onstant output power Pressure Indication Digital pressure display with a built-in load cell. Pressure display: max pressure and real-time pressure. 0 ~ 2T (the unit display is Kg force) depending on the gap Digital Gauge (Roller Gap) Resolution: 0.001mm Manual adjustment for rolling gap Control Units Separated Control Unit to control all parameters, including The touchscreen panel controls Two rolling speeds, ( 0.5-12.5 RPM) The temperatures control for two rollers independently with 30-segment programmable The pressure display during the rolling RS485 port and PC operation software is available at the extra cost Material Feeder (Optional Purchase) Optional In order to make  dry electrode  or solid state electrolyte at good quality, please consider high energy centrifugal mix and dispenser below: Compliance CE Certified NRTL or CSA certificate is available upon request at extra cost. Warnings Never roll materials with hardness > 40HRC The rolling machine can be used in the Ar gas environment. Multi-step thickness calendaring needed: While calendaring the sample sheet, make each calendaring decrement of 0.02mm compared with the sheet's original thickness. Never calendaring decrement over 0.02mm compared with original sheet thickness each calendaring. Clean the roller surface before and after each rolling process. Lubricate the roller surface when the machine is planned for idle to avoid corrosion. It is not allowed to use any MTI product in any hazardous location, especially prohibited from using in Class I environments (flammable gasses & vapor).

 Power

  • AC 220V, Single phase, 50/60Hz, 1500 Watts 
Rollers

  • Roller Size: 100 mm Dia. x 100mm W
  • Effective Cylinder Width: 96mm
  • Roller hardness: HRC 52
  • The thickness of rolling: 0~1.8 mm adjustable
  • Warning: Never roll materials with hardness >40HRC because rollers are softened at 200.
  • Optional: 2-3 layer vertical rolling machine is available upon request at the extra cost
  • Roller Material: CrMoV
Temperature Control


 

  • Two independent temperature controllers enable dual-zone temperature control for the front and rear rollers.
  • Temperature range: RT - 200°C with 30segments programmable
  • Temperature accuracy +/-5°C
  • Max heating temp: 200°C <30min
  • Continuous heating temp: 190°C
  • Two heating elements are installed
  • Power of each Heating Element: 500 Watts
  • The heating rod is consumable. Please click the picture left to order a replacement
  • Heating Rate:
    • RT-100°C: ~3°C/min
    • 100-150°C: ~2.5°C/min
    • 150-200°C: 1~2°C/min
Rolling Speed
(Pic. 1)(Pic. 2)
  • Two high torque 24VDC brushless motors to control the rollers independently. 
  • Speed control: 0.5-12.5 RPM adjustable via touchscreen
  • Actual rolling speed: 2.6~65 mm /sec (Actual Speed = display value * 0.65 )
  • Two rollers are aligned horizontally and supported by the steel frame. Such a design allows users to gravity-feed flexible materials front above the rollers and collect them at the bottom. (Pic. 1)
    Independent speed control for upper and lower rollers.
  • Digital control with constant output power 
Pressure Indication
  • Digital pressure display with a built-in load cell. 
  • Pressure display: max pressure and real-time pressure.
  • 0 ~ 2T (the unit display is Kg force) depending on the gap 
Digital Gauge 
(Roller Gap)
  • Resolution: 0.001mm
  • Manual adjustment for rolling gap

     

Control Units
  • Separated Control Unit to control all parameters, including
    • The touchscreen panel controls
    • Two rolling speeds, ( 0.5-12.5 RPM)
    • The temperatures control for two rollers independently with 30-segment programmable
    • The pressure display during the rolling
  • RS485 port and PC operation software is available at the extra cost
Material Feeder
(Optional Purchase)
                               
 Optional 
 In order to make  dry electrode  or solid state electrolyte at good quality, please consider high energy centrifugal mix and dispenser below:

Compliance 
  • CE Certified
  • NRTL or CSA certificate is available upon request at extra cost.
Warnings
  • Never roll materials with hardness > 40HRC
  • The rolling machine can be used in the Ar gas environment.
  • Multi-step thickness calendaring needed: While calendaring the sample sheet, make each calendaring decrement of 0.02mm compared with the sheet's original thickness.
  • Never calendaring decrement over 0.02mm compared with original sheet thickness each calendaring.
  • Clean the roller surface before and after each rolling process. Lubricate the roller surface when the machine is planned for idle to avoid corrosion.
  • It is not allowed to use any MTI product in any hazardous location, especially prohibited from using in Class I environments (flammable gasses & vapor).

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