Precision Slot Die Sheet Coater w/ Heating Vacuum Chuck & Syringe Pump (4" Width & 120°C Max.) - MSK-AFA-PD100

RM0.00 MYR

Precision Slot Die Sheet Coater w/ Heating Vacuum Chuck & Syringe Pump (4" Width & 120°C Max.) - MSK-AFA-PD100

Name: Precision Slot Die Sheet Coater w/ Heating Vacuum Chuck & Syringe Pump (4" Width & 120°C Max.) - MSK-AFA-PD100
Brand: MTI
SKU: MSKAFAPD100
Availability: OutOfStock

SKU: msk-afa-pd100

Price: RFQ

Description

MSK-AFA-PD100 is a mini coater with a 100mm coating width flat slot die for slot die coating, or a 6um wire rod for micro gravure coating. It is an excellent tool to research film coating for OLED, perovskite solar cells, and fuel cell proton exchange membranes. SPECIFICATIONS Power 110V - 240V AC 50/60Hz for worldwide use 280W UL /CSA certified power supply (110~ 240VAC - 24VDC) is separated from the coating unit The coating unit has 24VDC input and is driven by a 24VDC motor, which can be used under the Ar atmosphere glovebox to avoid arcing and short circuit. Slot Die Head 100 mm width slot die head with 6 pecs shims with thickness 0.08, 0.1, 0.2, 0.3, 0.4, and 0.5 mm included different width <100mm) shim may be available upon request at the extra cost Different-width shims are available upon request. ( 12- 50 mm width Minimum coating thickness: 5 microns (depending on slurry viscosity) Tube connection: M6 connector with 3mm OD tube from the middle of the head. Slot Die Heads are included with the "Slot Die Coating" and "Combination" Options. Syringe Pump Built-in syringe pump with a variable speed in the range from 0.05 to 5.0 mm/s Touch screen panel for setting up the parameters One 20mL stainless steel syringe with a plastic plunger is included. A O.D. 3.2 mm PTFE tubing and its connection accessories are included. The syringe is included with the "Slot Die Coating" and "Combination" Options. We have changed the syringe fixture part since May, 2024, so regular plastic syringes are included instead of stainless steel ones. Gap Control Two micrometer heads are built in the travel rod of the coater to adjust the gap between the slot die and the substrate Two digital drop indicators are provided to move with the slot die. The Micrometers are included in the "Slot Die Coating" and "Combination" Options. The flatness resolution of the vacuum chunk plate is around 5-10 um. Travel Speed & Length Travel Speed: 0.05 - 30 mm/s adjustable via touch screen control panel Maximum coating area: 100 mm W x 100 mm L Heated Vacuum Chuck Vacuum chuck made of aluminum alloy with small holes The small vacuum pump is built inside the coater and driven by a 24VDC motor Vacuum chuck Area: 150mm (W) x 130mm (L) Surface roughness ≤ 5 μm Surface flatness ≤ 15 μm Linear Motion Levelness ≤ 20 μm Heating elements are installed inside the chuck which can reach 120 ºC Precision digital temperature controller with ± 1ºC accuracy Control Panel 4" color touchscreen panel to set coating speed, heating temperature, and syringe pump speed Options In order to achieve better coating by the slot die, the slurry's viscosity and dispersion is very important, please click the picture below to order a viscosity meter and dispersing machine and find the best parameter for your coating Compliance CE certified NRTL or CSA certification is available upon request at extra cost Application Note Coating thickness is not dependent on or equal to the gap between the slot die head and substrate. Usually, the gap shall be larger than the coating thickness. Coated thickness is strongly dependent on slurry viscosity, coating speed, and flow speed. ( Lower viscosity, low flow rate, and low speed will result in a thinner film. Please practice finding the best parameters which suitable for you Example 5% carbon+ polymer, viscosity: 500mPa·s, substrate: Al foil of 16 um, Gap: 200 um, Slurry feeding rate:: 0.1 ml/minute , Coating speed: 12mm/s Dry-coated film thickness: 5 um +/- 1 um

Power	110V - 240V AC 50/60Hz for worldwide use 280W UL /CSA certified power supply (110~ 240VAC - 24VDC) is separated from the coating unit The coating unit has 24VDC input and is driven by a 24VDC motor, which can be used under the Ar atmosphere glovebox to avoid arcing and short circuit.
Slot Die Head	100 mm width slot die head with 6 pecs shims with thickness 0.08, 0.1, 0.2, 0.3, 0.4, and 0.5 mm included different width <100mm) shim may be available upon request at the extra cost Different-width shims are available upon request. ( 12- 50 mm width Minimum coating thickness: 5 microns (depending on slurry viscosity) Tube connection: M6 connector with 3mm OD tube from the middle of the head. Slot Die Heads are included with the "Slot Die Coating" and "Combination" Options.
Syringe Pump	Built-in syringe pump with a variable speed in the range from 0.05 to 5.0 mm/s Touch screen panel for setting up the parameters One 20mL stainless steel syringe with a plastic plunger is included. A O.D. 3.2 mm PTFE tubing and its connection accessories are included. The syringe is included with the "Slot Die Coating" and "Combination" Options. We have changed the syringe fixture part since May, 2024, so regular plastic syringes are included instead of stainless steel ones.
Gap Control	Two micrometer heads are built in the travel rod of the coater to adjust the gap between the slot die and the substrate Two digital drop indicators are provided to move with the slot die. The Micrometers are included in the "Slot Die Coating" and "Combination" Options. The flatness resolution of the vacuum chunk plate is around 5-10 um.
Travel Speed & Length	Travel Speed: 0.05 - 30 mm/s adjustable via touch screen control panel Maximum coating area: 100 mm W x 100 mm L
Heated Vacuum Chuck	Vacuum chuck made of aluminum alloy with small holes The small vacuum pump is built inside the coater and driven by a 24VDC motor Vacuum chuck Area: 150mm (W) x 130mm (L) Surface roughness ≤ 5 μm Surface flatness ≤ 15 μm Linear Motion Levelness ≤ 20 μm Heating elements are installed inside the chuck which can reach 120 ºC Precision digital temperature controller with ± 1ºC accuracy
Control Panel	4" color touchscreen panel to set coating speed, heating temperature, and syringe pump speed
Options	In order to achieve better coating by the slot die, the slurry's viscosity and dispersion is very important, please click the picture below to order a viscosity meter and dispersing machine and find the best parameter for your coating
Compliance	CE certified NRTL or CSA certification is available upon request at extra cost
Application Note	Coating thickness is not dependent on or equal to the gap between the slot die head and substrate. Usually, the gap shall be larger than the coating thickness. Coated thickness is strongly dependent on slurry viscosity, coating speed, and flow speed. ( Lower viscosity, low flow rate, and low speed will result in a thinner film. Please practice finding the best parameters which suitable for you Example 5% carbon+ polymer, viscosity: 500mPa·s, substrate: Al foil of 16 um, Gap: 200 um, Slurry feeding rate:: 0.1 ml/minute , Coating speed: 12mm/s Dry-coated film thickness: 5 um +/- 1 um

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