Large Floor-Stand Ultrasonic Spray Pyrolysis Coating Unit with 10"x10" 500C Heating Plate - MSK-USP-05

Large Floor-Stand Ultrasonic Spray Pyrolysis Coating Unit with 10"x10" 500C Heating Plate - MSK-USP-05

Spray Pyrolysis Coating Equipment with Microsoft Surface Pro
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Large Floor-Stand Ultrasonic Spray Pyrolysis Coating Unit with 10"x10" 500C Heating Plate - MSK-USP-05
  • Large Floor-Stand Ultrasonic Spray Pyrolysis Coating Unit with 10"x10" 500C Heating Plate - MSK-USP-05
  • Large Floor-Stand Ultrasonic Spray Pyrolysis Coating Unit with 10"x10" 500C Heating Plate - MSK-USP-05
Large Floor-Stand Ultrasonic Spray Pyrolysis Coating Unit with 10"x10" 500C Heating Plate - MSK-USP-05

Large Floor-Stand Ultrasonic Spray Pyrolysis Coating Unit with 10"x10" 500C Heating Plate - MSK-USP-05

SKU: large-floor-stand-ultrasonic-spray-pyrolysis-coating-unit-with-10x10-500c-heating-plate-msk-usp-05

Price: RFQ

Description

 MSK-USP-05 is the latest model (upgrade from MSK-USP-04 ) in MTI line of Spray Pyrolysis Units. It is the larger version that provides expanded capacity and increased travel area for the spray head. This also provides a larger heating platform to spray coat substrates that are larger than the standard application. This model uses a fresh new design that enables the user to carry out the spray coating process in a more convenient and efficient manner. Also, it can be separated from the bottom shelf section for use as a table top unit. This unit also provides for Nitrogen purging of the enclosure. The parameters of the ultrasonic spray pyrolysis ( USP) equipment, like dispensing rate of the solution and the speed of spray head movement, can be precisely controlled by the program. A positive displacement pump controlled by the stepper motor and microprocessor is used to dispense the solution as per requirement. The ultrasonic spray head provides thinner particle coating and its movement is controlled by the stepper motor-driven linear stages in X and Y direction to ensure uniform coating. The temperature of the substrate heater plate is controlled independently through a dedicated controller. Spray pyrolysis is a process in which a thin film is deposited by spraying a solution on a heated surface, where the constituent reacts to form a chemical compound. The process is particularly useful for the deposition of oxides and has long been a production method for a long period for applying a transparent electrical conductor of Tin oxide (SnO2) or Stannic oxide to the glass. Now is popular to prepare perovskite solar cell.

 Power Input Single-phase 208 - 240VAC,  50/60Hz
 Actuator Stepper motor, 24VDC

 Dispensing
  • Three Spray heads are included: 
    • Ultrasonic spray head: for thinner film coating
    • Compressive air spray: for thick film
    • 20ml Syringe Pump with compressive air for the expensive solution of the thick film.
                
  • Dispensing unit capacity:   50ml & 250ml ( two containers included )
  • Dispensing rate:  1-10ml / sec. adjustable via software.
  • One brand new laptop computer or one Microsoft Surface Pro with pre-installed software is available for controlling. (Please select at the optional bar)
                 

Sprayer

 Ultrasonic atomizer nozzle: 40 kHz, 130W
Producing a fine spray of droplets of 50 microns average size
Fluid viscosity range: 1 - 50 mPa·s (cP)
Sprayer traverse:  X - Y 250mm max.
Drive speed X axis (min-max): 10-800mm / sec
Drive speed Y axis (min-max):  1-12mm / sec
Pressure Regulator & Gauge
  • A pressure regulator with a digital gauge is installed on the machine for precise air pressure control. 
  • The Digital pressure gauge is operated by a 3V lithium battery ( included )
Air Compressor
  • Compressed air with a pressure of ~ 4 bar is required for normal operation of the unit
  • One Compact air compressor is included for immediate use
  • Attention: If a gas cylinder is used instead of air compressor(pic2), a two-stage pressure regulator(pic1) must be installed on the gas cylinder to limit the pressure within the required working range for safe operation. Click here to learn the installation of a gas regulator.
               pic1                pic2
Substrate base plate
  • Dimension:  250 X 250mm 
  • Max. temperature:  500°C
  • Digital temperature controller
Communication Port RS232 (computer with Windows OS can be used to control the operations through this serial port)
Warranty One year limited with lifetime support (demo before purchase available)
Compliance CE certified
Dimension Drawing Please click HERE to view Dimensional Drawing

Application Notes

Factors affecting bonding and coating quality as below.  Customer needs test to find the best processing parameter

 Cleanliness
Larger Surface area
 Surface topography or profile
 Temperature ( thermal energy )
 Time ( reaction rates, cooling rates, etc.)
 Velocity ( kinetic energy )
 Physical & chemical properties
 Physical & chemical reactions

Reference articles
Application Notes
  • Be cautious of using hazardous materials. The working chamber of this unit is not flame-proof, explosive proof or vacuum-sealed. Contact your health and safety department manager for detailed material handling instruction and prevention/protection practices and recommendations. If you need a vacuum-sealed safety chamber please consider the MSK-USP-06.