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1000C Max 4" SS Tube Hydrogen Vertical Quenching Furnace - OTF-1200X-VTQ-HG
  • 1000C Max 4" SS Tube Hydrogen Vertical Quenching Furnace - OTF-1200X-VTQ-HG
1000C Max 4" SS Tube Hydrogen Vertical Quenching Furnace - OTF-1200X-VTQ-HG

1000C Max 4" SS Tube Hydrogen Vertical Quenching Furnace - OTF-1200X-VTQ-HG

SKU: otf-1200x-vtq-hg

Price: RFQ

Description

 OTF-1200X-VT-100-VTQ-HG is a split Hydrogen Tube Furnace with a vacuum-sealed 100mm (4") OD stainless steel tube and liquid quenching tank, which is designed for quenching samples from high temperature ( Max. 1000°C) to ice water or oil to study material phase transition and microstructure. SPECIFICATIONS Furnace Structure Double-layer steel structure with air cooling to keep case temperature < 65 o C Vertical and splittable for easy installation. Liquid quenching tank is connected to a 4" quartz tube via a gate valve and allows the sample to drop to the liquid container Click the picture left for detail Power 3 KW Voltage AC 208-240V Single Phase, 50/60 Hz Max. Temperature 1000 o C < 1 hrs Continuous Temperature 900 o C < continuous Max. Heating Rate <= 20 o C /min, recommended heat: <= 10 o C /min Tube Size and Materials One 101 OD x 92 ID x 1000L mm (4" x 40") Stainless Steel Tube is included Heating Zone Heating Zone length: 440mm Constant Temperature150 mm within+/- 1 o C, 200 mm within+/- 5 o C Temperature Controllers 30 programmable segments for precise control of heating rate, cooling rate, and dwell time. Built-in PID Auto-Tune function with overheating & broken thermocouple broken protection. Over-temperature protection and alarm allow for operation without attendant(s). +/- 1 ºC temperature accuracy. One K-type thermocouple. RS485 Communications Port. Hydrogen Detector System (included) One Honeywell UL Approved Sensepoint Gas Detector is Integrated into the system. Working Temperature Range: 40ºF to +149ºF (-40ºC to +65ºC) Alarm Point: H2 Limited Explosive Line 20% (20% LEL). Once detecting H2 gas beyond the point, it will shut off the inlet valve to the H2 and heating elements automatically. Gas-outlet Flowmeter One 0 -1000 ml/min floating meter is installed on gas-outlet end for adjusting gas flow rate. 1/4" Dia stainless steel tube is installed for burning hydrogen gas during gas flowing. One long lighter is included in the standard package for igniting hydrogen gas manually. Solenoid value automatically shuts down the gas inlet and heating elements in case of system failure. Electromagnet Sample Release Flange & Quenching Full automatic electromagnet sample release flange Hinged plate hooks the cable, which pulls the sample. Hinged plate drops when the electromagnet powers off. The sample and the cable fall into the quenching tank. Rings are available for hanging the tube block with cables. Bottom flange is connected with a 4" gate valve ( manual operated ) via CF-100 adaptor The gate valve is connected with a quenching media container in size 400 x400 x 200 H ( mm ) Caution: You must use ice water or cooled oil as a quenching agent if quenching under vacuum. 1. Flange Structure 2. Flange Operation 3. Gate Valve 4. Quenching Tank 5. Quenching 6. Pulling Cable Compared to electromagnet cable drop quenching, traditional approach (Cable Cut Quenching) consumes cables. Trad. Quenching in Air Trad. Quenching in Vacuum Gas Purification and Circulation (Optional) RMP-1 is an automatic recirculating moisture and oxygen purification system, which can provide an environment with moisture and oxygen concentration lower than 1 ppm for MTI's furnaces and gloveboxes. Two-columns of Molecular sieves are Built-in in the system. One is for removing oxygen and another is for removing moisture up to < 1 PPM The automatic pressure control system is built in to keep the pressure at a constant level 6" color PLC touch panel is included which can set and display the humidity and pressure level Oxygen sensors and moisture sensors are included. Hermetic Quenching Tank (Optional) Hermetic quenching tank is optional for air-sensitive materials, which enables the entire quenching process under atmosphere control Please contact MTI for further inquires. Vacuum Level 0.05 torr (Depends on the vacuum pump) Click Picture below to order vacuum pump separately Heating Element Fe-Cr-Al Alloy doped by Mo Laptop, software (Optional) Brand new laptop with Microsoft Windows 10 and Microsoft Office 2013 (30 days free trial) for immediate use. Labview Based Temperature Control System ( MTS01 ) enables users to edit temperature profiles, manage heat-treatment recipes, record and plot data for MTI furnaces. A wireless remote control provides up to 300 meters of operating range. Compliance CE Certified NRTL  or CSA certification is available at extra cost. Application Notes Click here to learn the installation of a gas regulator In order to obtain accurate temperature inside the tube furnace, you shall calibrate temperature before use, please click here to learn how. How to set up a ceramic tube and vacuum flange for MTI Tube furnace. The flow rate for gasses should be limited to<200 SCCM (or 200ml/min) for reducing thermal shocks to the tube Attention: A two-stage pressure regulator must be installed on the gas cylinder to limit the pressure to below 3 PSI for safe operation. Click here to learn the installation of a gas regulator.

 Furnace Structure
  • Double-layer steel structure with air cooling to keep case temperature < 65oC
  • Vertical and splittable for easy installation.
  • Liquid quenching tank is connected to a 4" quartz tube via a gate valve and allows the sample to drop to the liquid container
  • Click the picture left for detail

Power

 3 KW

 Voltage

 AC 208-240V Single Phase, 50/60 Hz

 Max. Temperature

 1000oC < 1 hrs

 Continuous Temperature

 900oC < continuous

 Max. Heating Rate

 <= 20oC /min, recommended heat: <= 10oC /min

Tube Size and Materials
  • One 101 OD x 92 ID x 1000L mm (4" x 40") Stainless Steel Tube is included

Heating Zone
  • Heating Zone length: 440mm 
  • Constant Temperature150 mm within+/- 1oC, 200 mm within+/- 5oC

Temperature Controllers
  • 30 programmable segments for precise control of heating rate, cooling rate, and dwell time.
  • Built-in PID Auto-Tune function with overheating & broken thermocouple broken protection.
  • Over-temperature protection and alarm allow for operation without attendant(s).
  • +/- 1 ºC temperature accuracy.
  • One K-type thermocouple.
  • RS485 Communications Port.
       
 

Hydrogen Detector System

(included)

  • One Honeywell UL Approved Sensepoint Gas Detector is Integrated into the system.

  • Working Temperature Range: 40ºF to +149ºF (-40ºC to +65ºC)

  • Alarm Point: H2 Limited Explosive Line 20% (20% LEL). Once detecting H2 gas beyond the point, it will shut off the inlet valve to the H2 and heating elements automatically.
Gas-outlet Flowmeter
  • One 0 -1000 ml/min floating meter is installed on gas-outlet end for adjusting gas flow rate.
  • 1/4" Dia stainless steel tube is installed for burning hydrogen gas during gas flowing.
  • One long lighter is included in the standard package for igniting hydrogen gas manually.
  • Solenoid value automatically shuts down the gas inlet and heating elements in case of system failure.
  •         
Electromagnet Sample Release Flange & Quenching
  • Full automatic electromagnet sample release flange
  • Hinged plate hooks the cable, which pulls the sample.
  • Hinged plate drops when the electromagnet powers off. The sample and the cable fall into the quenching tank.
  • Rings are available for hanging the tube block with cables.
  • Bottom flange is connected with a 4" gate valve ( manual operated ) via CF-100 adaptor
  • The gate valve is connected with a quenching media container in size 400 x400 x 200 H ( mm )
  • Caution: You must use ice water or cooled oil as a quenching agent if quenching under vacuum.
1. Flange Structure 2. Flange Operation 3. Gate Valve 4. Quenching Tank 5. Quenching 6. Pulling Cable
  • Compared to electromagnet cable drop quenching, traditional approach (Cable Cut Quenching) consumes cables.
Trad. Quenching in Air Trad. Quenching in Vacuum
Gas Purification and Circulation
(Optional)
  • RMP-1 is an automatic recirculating moisture and oxygen purification system, which can provide an environment with moisture and oxygen concentration lower than 1 ppm for MTI's furnaces and gloveboxes. 
  • Two-columns of Molecular sieves are Built-in in the system. One is for removing oxygen and another is for removing moisture up to < 1 PPM
  • The automatic pressure control system is built in to keep the pressure at a constant level
  • 6" color PLC touch panel is included which can set and display the humidity and pressure level
  • Oxygen sensors and moisture sensors are included. 
Hermetic Quenching Tank
(Optional)
  • Hermetic quenching tank is optional for air-sensitive materials, which enables the entire quenching process under atmosphere control
  • Please contact MTI for further inquires. 
  •  

 Vacuum Level
  • 0.05 torr (Depends on the vacuum pump)
  • Click Picture below to order vacuum pump separately

 Heating Element

Fe-Cr-Al Alloy doped by Mo

Laptop, software (Optional)

    
  • Brand new laptop with Microsoft Windows 10 and Microsoft Office 2013 (30 days free trial) for immediate use.
  • Labview Based Temperature Control System (MTS01) enables users to edit temperature profiles, manage heat-treatment recipes, record and plot data for MTI furnaces.
  • A wireless remote control provides up to 300 meters of operating range.

Compliance
  • CE Certified
  • NRTL  or CSA certification is available at extra cost.

Application Notes

Click here to learn the installation of a gas regulator
,
1. Flange Structure 2. Flange Operation 3. Gate Valve 4. Quenching Tank 5. Quenching 6. Pulling Cable
,
Trad. Quenching in Air Trad. Quenching in Vacuum