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1100C Hi-Pressure Rocking Tube Furnace with 2" Super-alloy Processing Tube - OTF-1200X-HPR-III

1100C Hi-Pressure Rocking Tube Furnace with 2" Super-alloy Processing Tube - OTF-1200X-HPR-III

SKU: otf-1200x-hpr-iii

Price: RFQ

Specifications

OTF-1200X-HPR-III is a high-pressure rocking tube furnace with three heating zones. The processing tube is made of a Ni-based superalloy. It is designed for heat treatment materials under both high-pressure gas and high temperature up to 1100ºC. It is designed for melting alloy or compound which is easy to evaporate under atmosphere. SPECIFICATIONS Furnace Structure Split-able tube furnace with three heating zone with the independent temperature controllers Each zone length of 200 mm and 600 mm in total length Ni-Based Super-alloy with Max. working temperature up to 1100oC at high pressure. The furnace can be swung from -30º to + 90º an electric motor at the frequency range of 0.1 - 1 time/min Power AC 208 - 240V 50/60Hz 4.2 KW (32 A breaker required) Working Temperature Max. Temperature: 1100 °C (< 1 hr) Continuous working temperature: 1000°C Max. Heating Rate: 10°C /min Heating Zones Three heating zones: 150 mm + 150 mm + 150 mm Total heating zone length: 450 mm Constant temp. zone: 280 mm ±1°C Temperature Control (optional Eurotherm) Three precision digital temperature controllers ( FA-YD518P-AG ) are included Proportional–integral–derivative control (PID control) and auto-tune function 30 segments programmed with ramping, cooling and dwelling steps Built-in over-temperature alarm and thermocouple failure alarm +/- 1 ºC temperature control accuracy THE Default RS485 PC port for PC operation and operation software is included. You may upgrade the temperature controller to the Eurotherm 3000 with +/- 0.1 ºC accuracy. Processing Tube Click picture to order spare Ni-based superalloy GH747 (Click to download the alloy datasheet) Tube dimension: OD 60 x ID 52 x Length 1000 , mm Max. working temperature: 1100ºC 8 pcs fibrous alumina thermal blocks are included ( 4 pcs each side) with SS310 small tube to fix crucible in the center without moving. Please click the picture below to see how to fix a crucible Working Gases Inert gas or oxygen No hydrogen or any flammable gas is allowed Working Pressure 40 bar Max. at 800°C 25 bar Max. at 900°C 12 bar Max. at 1000°C 8 bar Max. at 1100°C Flange & Fitting There are two fixing methods for tube and flanges High-pressure fixing method ( Pic. 1) There are two CF flanges included, the upstream side with 1/4" NPT venting port 2 pecs of copper O-rings are included. Spare copper O-ring as consumable parts available. One 1/4" metal hose is included for connecting tube and cylinder Constant pressure fixing method (Pic. 2) A CF to KF flange adaptor is used on left side of the tube, and a cooling ring is installed externally. A CF type flange is used on the right side Remove left side KF flange in order to get the sample out Pic. 1 Pic. 2 Gas Filter & Cold Trap A core funnel filter is installed on the gas outlet side of the tube A cold trap is also installed outside of the core funnel filter Rocking Stage Gear DC motor, 150W drives the furnace in the center LCD digital display with adjustable speed from 10 - 70 RPM Rocking angle: -30º to + 90º Rocking frequency: 0.1 - 1 time per minute adjustable Rocking Timer: 1-1199 min or continuous running adjustable. Control Unit The control panel is separated from the furnace for safe operation Temperature, pressure, and gas flow rate are controlled via the touch screen panel Compliance CE Certified NRTL(UL61010) or CSA certification is available at extra cost.

Furnace Structure

  • Split-able tube furnace with three heating zone with the independent temperature controllers
  • Each zone length of 200 mm and 600 mm in total length
  • Ni-Based Super-alloy with Max. working temperature up to 1100oC at high pressure.
  • The furnace can be swung from -30º to + 90º an electric motor at the frequency range of 0.1 - 1 time/min

 

     

 

Power

  • AC 208 - 240V 50/60Hz
  • 4.2 KW (32 A breaker required)


Working Temperature

  • Max. Temperature: 1100 °C (< 1 hr)
  • Continuous working temperature: 1000°C
  • Max. Heating Rate: 10°C /min

Heating Zones

  • Three heating zones: 150 mm + 150 mm + 150 mm
  • Total heating zone length: 450 mm 
  • Constant temp. zone: 280 mm ±1°C
Temperature Control

(optional Eurotherm)
  • Three precision digital temperature controllers (FA-YD518P-AG ) are included
  • Proportional–integral–derivative control (PID control) and auto-tune function
  • 30 segments programmed with ramping, cooling and dwelling steps
  • Built-in over-temperature alarm and thermocouple failure alarm
  • +/- 1 ºC temperature control accuracy
  • THE Default RS485 PC port for PC operation and operation software is included.
  • You may upgrade the temperature controller to the Eurotherm 3000  with +/- 0.1 ºC accuracy.
Processing Tube
Click picture to order spare
 
  • Ni-based superalloy GH747 (Click to download the alloy datasheet) 
  • Tube dimension: OD 60 x ID 52 x Length 1000 , mm
  • Max. working temperature: 1100ºC
  • 8 pcs fibrous alumina thermal blocks are included ( 4 pcs each side) with SS310 small tube to fix crucible in the center without moving.
  • Please click the picture below to see how to fix a crucible
Working Gases
  • Inert gas or oxygen
  • No hydrogen or any flammable gas is allowed

Working Pressure
  • 40 bar Max. at 800°C
  • 25 bar Max. at 900°C
  • 12 bar Max. at 1000°C
  • 8 bar Max. at 1100°C
Flange & Fitting
  • There are two fixing methods for tube and flanges
    • High-pressure fixing method ( Pic. 1)
      • There are two CF flanges included, the upstream side with 1/4" NPT venting port
      • 2 pecs of copper O-rings are included. Spare copper O-ring as consumable parts available.
      • One 1/4" metal hose is included for connecting tube and cylinder
    • Constant pressure fixing method (Pic. 2)
      • A CF to KF flange adaptor is used on left side of the tube, and a cooling ring is installed externally. A CF type flange is used on the right side
      • Remove left side KF flange in order to get the sample out
Pic. 1 Pic. 2
Gas Filter & Cold Trap
  • A core funnel filter is installed on the gas outlet side of the tube
  • A cold trap is also installed outside of the core funnel filter
Rocking Stage
  • Gear DC motor, 150W drives the furnace in the center
  • LCD digital display with adjustable speed from 10 - 70 RPM
  • Rocking angle: -30º to + 90º
  • Rocking frequency: 0.1 - 1 time per minute adjustable
  • Rocking Timer: 1-1199 min or continuous running adjustable.
Control Unit
  • The control panel is separated from the furnace for safe operation
  • Temperature, pressure, and gas flow rate are controlled via the touch screen panel
Compliance
 
  • CE Certified
  • NRTL(UL61010) or CSA certification is available at extra cost.

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