Compact Induction Atomizer (1 MPa @ 1700C Max.) for 3D Printing - IMCS-1700-MAS

Compact Induction Atomizer (1 MPa @ 1700C Max.) for 3D Printing - IMCS-1700-MAS

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Compact Induction Atomizer (1 MPa @ 1700C Max.) for 3D Printing - IMCS-1700-MAS
  • Compact Induction Atomizer (1 MPa @ 1700C Max.) for 3D Printing - IMCS-1700-MAS
  • Compact Induction Atomizer (1 MPa @ 1700C Max.) for 3D Printing - IMCS-1700-MAS
  • Compact Induction Atomizer (1 MPa @ 1700C Max.) for 3D Printing - IMCS-1700-MAS
  • Compact Induction Atomizer (1 MPa @ 1700C Max.) for 3D Printing - IMCS-1700-MAS
  • Compact Induction Atomizer (1 MPa @ 1700C Max.) for 3D Printing - IMCS-1700-MAS
Compact Induction Atomizer (1 MPa @ 1700C Max.) for 3D Printing - IMCS-1700-MAS

Compact Induction Atomizer (1 MPa @ 1700C Max.) for 3D Printing - IMCS-1700-MAS

SKU: imcs-1700-mas

Price: RFQ

Description

 IMCS-1700-MAS is a compact atomizer designed for the preparation of spherical particles in a small batch (200 g Al alloy). The 25 kW induction power supply can melt high-temperature alloy up to 1700°C, including Ni-based superalloy, high-entropy alloy, or even refractory elements. With an atomizing pressure of 1 Mpa, the particle size is usually less than 80 microns. Due to its compact design, the equipment can fit in any lab without the hassle of building rearrangement. SPECIFICATIONS: Power 208 - 240 VAC, 3 Phases, 25 kW, 50/60 Hz 380, 400, 480 VAC is available upon request Induction Power Supply Max. output power: 25 KW Frequency: 30 - 80 kHz, (non-adjustable) Duty Cycle: 100% Induction Coil: 170mm (ID) x 110 mm (H) Water-cooled Protection: water interlock, over-temperature, and overpower protection Melting Chamber ( Top) Chamber is made of SS304 with a water-cooling jacket to ensure surface temperature < 60ºC. 0.2 MPa max. working pressure with a safety pressure-relief valve Thermocouple fixture with a linear actuator. Observation window with tempered glass Casting Chamber ( Bottom ) The bottom chamber is made of SS304 with a KF 25 vacuum port Vacuum level: 50 mTorr (with mechanical pump) Crucible with a special nozzle One set of high purity graphite crucible and thermocouple sheath is included for max. 200 g capacity ( Fe based alloy) OD 80 mm × ID 60 mm × H 160 mm Max volume: 200 g (refer to iron) A special design of nozzle at the bottom of the crucible to atomize the melt. The crucible is sealed from the casting chamber to keep high pressure at the melting chamber. Powder yield for < = 200 mesh is about 30% - 60% depending on the material's melting point. In order to increase powder yield, strongly suggest ordering a crusher (Pic1) and jet mill (Pic.2) to reduce large particle size and a vibrating sieve (Pic. 3) to screen particles fast. Pls, click the picture below to order. Pic.1 Pic. 2 Pic. 3 Temperature Control Precision temperature controller with 30 segments programmable Automatic PID control with the protection of over-temperature and thermal couple failure. Thermal couple: B type Working temperature range: 500~1600, 1700 Max. (<1hour ). Temperature stability : +/- 5 Manual temperature control for the fast heating 4/second(1000-1200) 3/second(1200~1500) 1~2/second (1500~1700) Cooling > 116 L/minute cooling water is required to cool the induction coil. May click the picture below to order a water circulator. Particle Morphology and Distribution Particles shall be sieved after atomizing to get a uniform size and better distribution Particle distribution is strongly dependent on processing parameters Compliance CE certified NRTL or CSA certification is available upon request. Warning This is high-pressure equipment! Must wear goggles when operating. Must use the pressure regulator to limit input gas pressure below 10 bars Application Note MTI provides a full line of research equipment for 3D printing and thermal spraying materials using all quantity samples to save money and space: ( click pictures below to see details) Arc Melting          Atomizing         Hydrogen annealing       Powder surface Coating       HIP Treatment

Power
  • 208 - 240 VAC, 3 Phases, 25 kW, 50/60 Hz
  • 380, 400, 480 VAC is available upon request
Induction Power Supply
  • Max. output power: 25 KW 
  • Frequency: 30 - 80 kHz, (non-adjustable)
  • Duty Cycle: 100%
  • Induction Coil: 170mm (ID) x 110 mm (H) 
  • Water-cooled
  • Protection: water interlock, over-temperature, and overpower protection
Melting Chamber ( Top)
  • Chamber is made of SS304 with a water-cooling jacket to ensure surface temperature < 60ºC.
  • 0.2 MPa max. working pressure with a safety pressure-relief valve
  • Thermocouple fixture with a linear actuator. 
  • Observation window with tempered glass
Casting Chamber ( Bottom )
  • The bottom chamber is made of SS304 with a KF 25 vacuum port
  • Vacuum level: 50 mTorr (with mechanical pump)
 Crucible with a special nozzle
        
  • One set of high purity graphite crucible and thermocouple sheath is included for max. 200 g capacity ( Fe based alloy)
  • OD 80 mm × ID 60 mm × H 160 mm
  • Max volume: 200 g (refer to iron)
  • A special design of nozzle at the bottom of the crucible to atomize the melt. 
  • The crucible is sealed from the casting chamber to keep high pressure at the melting chamber. 
  • Powder yield for < = 200 mesh is about 30% - 60% depending on the material's melting point. In order to increase powder yield, strongly suggest ordering a crusher (Pic1) and jet mill (Pic.2) to reduce large particle size and a vibrating sieve (Pic. 3) to screen particles fast. Pls, click the picture below to order.

 

Pic.1 Pic. 2 Pic. 3

 
Temperature Control
  • Precision temperature controller with 30 segments programmable
  • Automatic PID control with the protection of over-temperature and thermal couple failure.
  • Thermal couple: B type
  • Working temperature range: 500~1600, 1700 Max. (<1hour ).
  • Temperature stability : +/- 5 
  • Manual temperature control for the fast heating
  • 4/second(1000-1200)
  • 3/second(1200~1500)
  • 1~2/second (1500~1700)
Cooling
  • > 116 L/minute cooling water is required to cool the induction coil. 
  • May click the picture below to order a water circulator.

Particle Morphology
and Distribution
  • Particles shall be sieved after atomizing to get a uniform size and better distribution
  • Particle distribution is strongly dependent on processing parameters
     
Compliance
  • CE certified
  • NRTL or CSA certification is available upon request.
Warning
  • This is high-pressure equipment! Must wear goggles when operating.
  •  Must use the pressure regulator to limit input gas pressure below 10 bars
Application Note MTI provides a full line of research equipment for 3D printing and thermal spraying materials using all quantity samples to save money and space: ( click pictures below to see details)
                                                                     
      Arc Melting          Atomizing         Hydrogen annealing       Powder surface Coating       HIP Treatment