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Roll to Roll Heating Calender (8" W) up to 110C for Multi-layer Laminating - HRP-03RRL

Roll to Roll Heating Calender (8" W) up to 110C for Multi-layer Laminating - HRP-03RRL

SKU: hrp-03rrl

Price: RFQ

Specifications

HRP-03RRL is a 8" width roll-to-roll hot rolling press by modular design for either hot rolling one layer or laminating two-layer of foil materials together. The rollers can be heated up to 110°C during the roll-to-roll processing.  It is designed for preparing polymer or soft metal-based flexible electrode sheets for battery research, especially for solid Lithium or flexible battery. SPECIFICATIONS Features Building two 8" W feeding rollers and one winding roller for either one layer rolling or two layers of laminating Roll to roll feeding with automatic tension control with optional alignment function Adjustable pressing thickness up to 2 mm thickness Rollers made of high-quality tool steel with Cr plated Heatable roller up to 110°C with a central heating element The R2R hot press can be placed into a dual-chamber glovebox Electric parts are Ar gas compatible The alignment control is optional at the extra cost Rollers -Optional pressure controlled Diameter: 200mm (8") Width: 250mm (10") Surface Hardness: HRC60-62 Warning: Never rolling material > HRC 50 Max Rolling Speed: 5.92RPM Max Linear Speed: 60mm/sec Max. Heating Temperature for roller Temperature > 120°C rollers may deform and cause pressing to be non-uniform. <110°C for continuous operation Option: Pressure controlled up to 10 metric tone is available at the extra cost Pressing Thickness 0~2 mm adjustable Dial Gauge Accuracy 0.01mm Roller Surface Hardness HRC60-62 Never roll materials with hardness > 50HRC Temperature Controller Two temperature controllers enable to control of the upper and lower rollers independently. 110 maximum for less than 1 hour (<100 continuously) Recommended heating rate: ~3/minute Power of heating element: 400W (total of four heating elements are installed) Precision temperature control with +/- 2.5°C accuracy Roll to Roll Fixture Two 8" width feeding rolls to deliver one or two-layer substrate into the hot press One winding roll with automatic tension force control Separatable roll to roll modular for easy shipping and assembling The alignment control function is available as an option Note: Proper alignment is required during installation Optional the rectifying control system to keep better alignment during a roll to roll is available upon request (Pic right) Power AC 208 - 240V single phase, 50/60 Hz Total: 2400W 6 feet power cable is included, but the power plug is not included. Please click here to order the plug ) Compliance CE Certified NRTL or CSA certification is available upon request at an extra cost Application Notes Never roll materials with hardness > 50HRC In order to prolong the lifespan of the roller bearings, regular lubrication is recommended Multi-step thickness calendering needed: While calendering the sample sheet, make each calendering decrement of 0.02mm compared to the sheet original thickness Clean the roller surface for each rolling and Use acetone to clean and lubricate when not in use to avoid corrosion

Features
  • Building two 8" W feeding rollers and one winding roller for either one layer rolling or two layers of laminating
  • Roll to roll feeding with automatic tension control with optional alignment function
  • Adjustable pressing thickness up to 2 mm thickness
  • Rollers made of high-quality tool steel with Cr plated 
  • Heatable roller up to 110°C with a central heating element
  • The R2R hot press can be placed into a dual-chamber glovebox
  • Electric parts are Ar gas compatible
  • The alignment control is optional at the extra cost
Rollers


-Optional pressure controlled
  • Diameter: 200mm (8")
  • Width: 250mm (10")
  • Surface Hardness: HRC60-62
  • Warning: Never rolling material > HRC 50
  • Max Rolling Speed: 5.92RPM
  • Max Linear Speed: 60mm/sec
  • Max. Heating Temperature for roller
    •  Temperature > 120°C rollers may deform and cause pressing to be non-uniform.
    •  <110°C for continuous operation
  • Option: Pressure controlled up to 10 metric tone is available at the extra cost

Pressing Thickness

  • 0~2 mm adjustable

Dial Gauge Accuracy

  • 0.01mm
Roller Surface Hardness
  • HRC60-62
  • Never roll materials with hardness > 50HRC


Temperature Controller

  • Two temperature controllers enable to control of the upper and lower rollers independently.
  • 110 maximum for less than 1 hour (<100 continuously)
  • Recommended heating rate: ~3/minute
  • Power of heating element: 400W (total of four heating elements are installed)
  • Precision temperature control with +/- 2.5°C accuracy

Roll to Roll Fixture



  • Two 8" width feeding rolls to deliver one or two-layer substrate into the hot press
  • One winding roll with automatic tension force control
  • Separatable roll to roll modular for easy shipping and assembling
  • The alignment control function is available as an option
  •  Note:
    • Proper alignment is required during installation
    • Optional the rectifying control system to keep better alignment during a roll to roll is available upon request (Pic right)

                                   

Power

Compliance
  • CE Certified
  • NRTL or CSA certification is available upon request at an extra cost
Application Notes
  • Never roll materials with hardness > 50HRC
  • In order to prolong the lifespan of the roller bearings, regular lubrication is recommended
  • Multi-step thickness calendering needed: While calendering the sample sheet, make each calendering decrement of 0.02mm compared to the sheet original thickness
  • Clean the roller surface for each rolling and Use acetone to clean and lubricate when not in use to avoid corrosion

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