{"product_id":"imcs-1500rc","title":"Atmosphere Controlled Directional Solidification System with Optional Feeding Device - IMCS-1500RC","description":"IMCS-1500RC is an induction melting and continuous casting furnace, which can cast the rod, plate or wire continuously for various non-ferrous metals and alloys up to 5 kg at Max. 1500 ºC under the Ar gases environment. This device is necessary for wire preparation of metallic wire for AM ( Click here to see details) SPECIFICATIONS: Power Requirements Input Voltage: 380V AC, Three Phases Max. Current: 60A Output: 25 kW Crucible Chamber One set of standard graphite crucibles is included for melting and solidification ( please click the picture below for dimensions) Max. melting capacity 5 kg ( Au based ) Max. Melting point: 1500 ºC. (1700ºC is available upon request at the extra cost) Casting Traction speed: 20cm\/min Types and sizes of castable profiles (Please discuss this with our engineer for your application before purchasing it.) Wire: φ6-φ30mm Tube\/Rod: φ10-φ50mm Plate: Width: 2-70mm Graphite crucible size: 160 * 220mm with an M50 thread (inner hole hole φ30mm) Graphite lower mold: M50 * 150mm Melting time: 10min Protective Gas: argon, nitrogen with a purity of 9999 (2L per hour needed) Traction rod: ø8mm Rapid cooling device: water-cooled copper mold Casting: Traction pulling(speed adjustable), 8-10cm per minute, about 2.5KG per hour Casting speed control is available according to customer request Vacuum casting ( 5 kg or 10kg capacity) is available upon request at the extra cost ( see Pic left -- an extra vacuum charmer is added Temperature Control Max.Working temperature 1500ºC (1700ºC is available upon request at the extra cost) B-type thermocouple allows the user to closely control and monitor the temperature with the most accurate readings The heating is electronically controlled to minimize temperature overshoot and to hold the set-point temperature stable Bottom-pour design of the crucible ensures minimal temperature drop in the metal casting during the crucible-to-flask transfer Vacuum and Inert Gas Vacuum requirement: 1bar (-29.9\" Hg) at sea level The vacuum gauge and handle provide easy monitoring of vacuum pressure Inert Gas Requirement: 5 liters\/ minute @ 0.7 bar (10 psi) hi-purity nitrogen or argon Double stage rotary vane vacuum pump is included with this casting system Water Cooling 16L\/min Flow, 6K BTU\/hr water chiller is required, but not included ( you can use tap water or chiller water in your lab Please click the picture left to order if you need a recirculating water chiller Compliance CE certified NRTL certification is available upon request at an extra cost Application Notes Click here to learn more about the installation of a gas regulator. Attention: A pressure regulator must be installed on your input gas tank ( click the picture below to review ) and the output gas pressure set below 3 PSI at all times after opening the gas tank with the gas maintained in a continuous flowing condition. Gas build-up with pressure levels exceeding 3 PSI may cause irreversible damage to the furnace chamber. Never heat the furnace while the gas release valve is closed and a positive pressure condition exists within the furnace chamber. The pressure gauge must be used to closely monitor the chamber condition at all times during the heating process; please open the gas release valve immediately once the chamber pressure has reached over 3 PSI to prevent unforeseeable damages. The flow rate for gases should be limited to \u0026lt; 200 SCCM ( or 200ml\/min )\u003cbr\u003e\u003cbr\u003e\u003ctable style=\"width: 100%; height: 1396.94px;\"\u003e\n\u003ctbody\u003e\n\u003ctr style=\"height: 86.7812px;\"\u003e\n\u003ctd style=\"width: 18.6975%; height: 86.7812px;\"\u003ePower Requirements\u003c\/td\u003e\n\u003ctd style=\"width: 79.6732%; height: 86.7812px;\"\u003e\n\u003cul\u003e\n\u003cli\u003eInput Voltage: 380V AC, Three Phases\u003c\/li\u003e\n\u003cli\u003eMax. Current: 60A\u003c\/li\u003e\n\u003cli\u003eOutput: 25 kW\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr style=\"height: 215.969px;\"\u003e\n\u003ctd style=\"width: 18.6975%; height: 215.969px;\"\u003eCrucible Chamber\u003cbr\u003e\u003ca href=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0638\/4664\/6008\/files\/DSC_3250.jpg\" rel=\"lightbox\"\u003e\u003cbr\u003e\u003c\/a\u003e\n\u003c\/td\u003e\n\u003ctd style=\"width: 79.6732%; height: 215.969px;\"\u003e\n\u003cul\u003e\n\u003cli\u003eOne set of standard graphite crucibles is included for melting and solidification ( please click the picture below for dimensions)\u003c\/li\u003e\n\u003cli\u003eMax. melting capacity 5 kg ( Au based )\u003c\/li\u003e\n\u003cli\u003eMax. Melting point: 1500 ºC. (1700ºC is available upon request at the extra cost)\u003c\/li\u003e\n\u003cli\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003ca href=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0638\/4664\/6008\/files\/DSC_3250.jpg\" rel=\"noopener\" target=\"_blank\"\u003e\u003cimg alt=\"\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0638\/4664\/6008\/files\/DSC_3250_100x100.jpg\" style=\"margin-bottom: 16px; float: none;\"\u003e\u003c\/a\u003e         \u003ca href=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0638\/4664\/6008\/files\/crucible1.jpg\" style=\"font-size: 0.875rem;\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0638\/4664\/6008\/files\/crucible1_480x480.jpg?ts=131459584569363345\" style=\"margin-bottom: 16px; float: none;\"\u003e\u003c\/a\u003e\n\u003c\/div\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr style=\"height: 321.906px;\"\u003e\n\u003ctd style=\"width: 18.6975%; height: 321.906px;\"\u003eCasting \u003cbr\u003e\u003ca href=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0638\/4664\/6008\/files\/ZKLXCasting.2.jpg\" rel=\"lightbox\"\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\u003cimg alt=\"\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0638\/4664\/6008\/files\/ZKLXCasting.2_100x100.jpg\" style=\"margin-bottom: 16px; float: none;\"\u003e\u003c\/div\u003e\n\u003c\/a\u003e\n\u003c\/td\u003e\n\u003ctd style=\"width: 79.6732%; height: 321.906px;\"\u003e\n\u003cul\u003e\n\u003cli\u003eTraction speed: 20cm\/min\u003c\/li\u003e\n\u003cli\u003eTypes and sizes of castable profiles (Please discuss this with our engineer for your application before purchasing it.)\u003c\/li\u003e\n\u003cul\u003e\n\u003cli\u003eWire: φ6-φ30mm\u003c\/li\u003e\n\u003cli\u003eTube\/Rod: φ10-φ50mm\u003c\/li\u003e\n\u003cli\u003ePlate: Width: 2-70mm\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cli\u003eGraphite crucible size: 160 * 220mm with an M50 thread (inner hole hole φ30mm) \u003c\/li\u003e\n\u003cli\u003eGraphite lower mold: M50 * 150mm\u003c\/li\u003e\n\u003cli\u003eMelting time: 10min\u003c\/li\u003e\n\u003cli\u003eProtective Gas: argon, nitrogen with a purity of 9999 (2L per hour needed)\u003c\/li\u003e\n\u003cli\u003eTraction rod: ø8mm\u003c\/li\u003e\n\u003cli\u003eRapid cooling device: water-cooled copper mold\u003c\/li\u003e\n\u003cli\u003eCasting: Traction pulling(speed adjustable), 8-10cm per minute, about 2.5KG per hour\u003c\/li\u003e\n\u003cli\u003eCasting speed control is available according to customer request\u003c\/li\u003e\n\u003cli\u003eVacuum casting ( 5 kg or 10kg capacity) is available upon request at the extra cost ( see Pic left -- an extra vacuum charmer is added\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr style=\"height: 125.969px;\"\u003e\n\u003ctd style=\"width: 18.6975%; height: 125.969px;\"\u003eTemperature Control\u003c\/td\u003e\n\u003ctd style=\"width: 79.6732%; height: 125.969px;\"\u003e\n\u003cul\u003e\n\u003cli\u003eMax.Working temperature 1500ºC (1700ºC is available upon request at the extra cost)\u003c\/li\u003e\n\u003cli\u003eB-type thermocouple allows the user to closely control and monitor the temperature with the most accurate readings\u003c\/li\u003e\n\u003cli\u003eThe heating is electronically controlled to minimize temperature overshoot and to hold the set-point temperature stable\u003c\/li\u003e\n\u003cli\u003eBottom-pour design of the crucible ensures minimal temperature drop in the metal casting during the crucible-to-flask transfer\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr style=\"height: 126.781px;\"\u003e\n\u003ctd style=\"width: 18.6975%; height: 126.781px;\"\u003eVacuum and Inert Gas\u003cbr\u003e \n\u003cdiv style=\"text-align: left;\"\u003e\u003ca href=\"FYP\" rel=\"noopener\" target=\"_blank\"\u003e\u003cimg alt=\"\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0638\/4664\/6008\/files\/EQFYPmain.1_100x100.jpg\" style=\"margin-bottom: 16px; float: none;\"\u003e\u003c\/a\u003e\u003c\/div\u003e\n\u003c\/td\u003e\n\u003ctd style=\"width: 79.6732%; height: 126.781px;\"\u003e\n\u003cul\u003e\n\u003cli\u003eVacuum requirement: 1bar (-29.9\" Hg) at sea level\u003c\/li\u003e\n\u003cli\u003eThe vacuum gauge and handle provide easy monitoring of vacuum pressure\u003c\/li\u003e\n\u003cli\u003eInert Gas Requirement: 5 liters\/ minute @ 0.7 bar (10 psi) hi-purity nitrogen or argon\u003c\/li\u003e\n\u003cli\u003eDouble stage rotary vane vacuum pump is included with this casting system\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr style=\"height: 107.188px;\"\u003e\n\u003ctd style=\"width: 18.6975%; height: 107.188px;\"\u003eWater Cooling \u003cbr\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\u003ca href=\"KJ5300\" rel=\"noopener\" target=\"_blank\"\u003e\u003cimg alt=\"\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0638\/4664\/6008\/files\/EQ-KJ5300_100x100.jpg\" style=\"margin-bottom: 16px; float: none;\"\u003e\u003c\/a\u003e\u003c\/div\u003e\n\u003c\/td\u003e\n\u003ctd style=\"width: 79.6732%; height: 107.188px;\"\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003ch4\u003e16L\/min Flow, 6K BTU\/hr water chiller is required, but not included ( you can use tap water or chiller water in your lab\u003cbr\u003e\u003cspan style=\"color: rgb(255, 42, 0);\"\u003e Please click the picture left to order if you need a recirculating water chiller\u003c\/span\u003e\n\u003c\/h4\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr style=\"height: 39.1875px;\"\u003e\n\u003ctd style=\"width: 18.6975%; height: 39.1875px;\"\u003eCompliance\u003c\/td\u003e\n\u003ctd style=\"width: 79.6732%; height: 39.1875px;\"\u003eCE certified\u003cbr\u003eNRTL certification is available upon request at an extra cost\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr style=\"height: 213.562px;\"\u003e\n\u003ctd style=\"width: 18.6975%; height: 213.562px;\"\u003eApplication Notes\u003cbr\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\u003ca href=\"cga580\" rel=\"noopener\" target=\"_blank\"\u003e\u003cimg alt=\"\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0638\/4664\/6008\/files\/EQGRCGA580_100x100.jpg\" style=\"margin-bottom: 16px; float: none;\"\u003e\u003c\/a\u003e\u003c\/div\u003e\n\u003c\/li\u003e\n\u003cli\u003e\u003ca href=\"cga580\" rel=\"noopener\" target=\"_blank\"\u003eClick here to learn more about the installation of a gas regulator.\u003c\/a\u003e\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003ctd style=\"width: 79.6732%; height: 213.562px;\"\u003e\n\u003cul\u003e\n\u003cli style=\"color: rgb(255, 42, 0);\"\u003e\u003cspan style=\"color: rgb(255, 42, 0);\"\u003eAttention: A pressure regulator must be installed on your input gas tank ( click the picture below to review ) and the output gas pressure set below 3 PSI at all times after opening the gas tank with the gas maintained in a continuous flowing condition. Gas build-up with pressure levels exceeding 3 PSI may cause irreversible damage to the furnace chamber.\u003c\/span\u003e\u003c\/li\u003e\n\u003cli style=\"color: rgb(255, 42, 0);\"\u003e\u003cspan style=\"color: rgb(255, 42, 0);\"\u003eNever heat the furnace while the gas release valve is closed and a positive pressure condition exists within the furnace chamber. The pressure gauge must be used to closely monitor the chamber condition at all times during the heating process; please open the gas release valve immediately once the chamber pressure has reached over 3 PSI to prevent unforeseeable damages.\u003c\/span\u003e\u003c\/li\u003e\n\u003cli style=\"color: rgb(255, 42, 0);\"\u003e\u003cspan style=\"color: rgb(255, 42, 0);\"\u003eThe flow rate for gases should be limited to \u0026lt; 200 SCCM ( or 200ml\/min )\u003c\/span\u003e\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e","brand":"MTI","offers":[{"title":"With vacuum casting - 5Kg","offer_id":44985156567179,"sku":"IMCS-1500RC","price":0.0,"currency_code":"MYR","in_stock":false},{"title":"Without vacuum casting 5Kg","offer_id":44985156599947,"sku":"IMCS-1500RC","price":0.0,"currency_code":"MYR","in_stock":false},{"title":"With vacuum casting - 10Kg","offer_id":44985156632715,"sku":"IMCS-1500RC","price":0.0,"currency_code":"MYR","in_stock":false}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0716\/4405\/3643\/files\/1523081660.jpg?v=1764854716","url":"https:\/\/mtimalaysia.com\/products\/imcs-1500rc","provider":"MTI Malaysia \u0026 Indonesia","version":"1.0","type":"link"}