{"product_id":"bench-top-ultrasonic-spray-pyrolysis-coating-unit-with-6-6-heating-plate-up-to-500c-msk-usp-02","title":"Bench-Top Ultrasonic Spray Pyrolysis Coating Unit with 6\"°6\" Heating Plate up to 500C -MSK-USP-02","description":"Spray pyrolysis is a process in which a thin film is deposited by spraying a solution on a heated surface, where the constituent reacts to form a chemical compound. The process is particularly useful for the deposition of oxides and has long been a production method for applying a transparent electrical conductor of Tin oxide (SnO2) or Stannic oxide to a glass substrate. Now, this technique is increasingly used to prepare perovskite thin film, such as in perovskite solar cells. MSK-USP-02 is a desktop ultrasonic spray pyrolysis (USP) equipment or called Mist CVD where parameters like dispensing rate of the solution and speed of spray head movement are precisely controlled by a software interface. A positive displacement pump controlled by a stepper motor is used to dispense solution as per requirement. The ultrasonic spray head provides thin-film coating and its movement is controlled by the stepper motor driven linear stages in X and Y direction to ensure uniform coating. The spray pattern and velocity can be adjusted by changing the compressed air pressure at the nozzle. The temperature of the substrate heater plate is controlled independently through a dedicated controller.\u003cbr\u003e\u003cbr\u003e\u003ctable border=\"1\" cellpadding=\"1\" cellspacing=\"0\"\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003ePower Input\u003c\/td\u003e\n\u003ctd\u003e\n\u003cul\u003e\n\u003cli\u003eSingle-phase 208 - 240 VAC, 50\/60 Hz\u003c\/li\u003e\n\u003cli\u003ePlease order a \u003ca href=\"https:\/\/mtixtl.com\/products\/tf-220110-1500-ld?_pos=1\u0026amp;_sid=603fccff0\u0026amp;_ss=r\" rel=\"noopener\" target=\"_blank\"\u003e1500 W transformer\u003c\/a\u003e for running the machine only at 110 V\u003c\/li\u003e\n\u003cli\u003eActuator: Stepper motor, 24 VDC\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDispenser\u003cbr\u003e\u003cbr\u003e\n\u003c\/td\u003e\n\u003ctd\u003e\n\u003cul\u003e\n\u003cli\u003eThree spray heads are included \u003c\/li\u003e\n\u003cul\u003e\n\u003cli\u003eUltrasonic spray head (compressed air assisted, pinhole diameter of 2 mm) for uniform, thin-film coating (Pic. 1))\u003c\/li\u003e\n\u003cli\u003eCompressive air spray head with 0.3 mm diameter of pinhole for thick film coating ( Pic. 2)\u003c\/li\u003e\n\u003cli\u003eOptional quartz glass air spraying head with 0.3 mm pinhole for small area thin coating ( Pic. 4)\u003c\/li\u003e\n\u003cli\u003e20 mL syringe pump with two air nozzles for small quantity coating. (Low viscosity \u0026lt;3000) ( Pic.4)\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cli\u003eSpray head travel distance: 150mm (Lowest) to 250mm (Highest), 200mm (X-axis), and 235mm (Y-axis)\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ca href=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0638\/4664\/6008\/files\/MSK-USP-02-head-2.jpg\" rel=\"noopener\" target=\"_blank\"\u003e\u003cimg alt=\"\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0638\/4664\/6008\/files\/MSK-USP-02-head-2_100x100.jpg\"\u003e\u003c\/a\u003e Pic. 1 \u003ca href=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0638\/4664\/6008\/files\/head1234.jpg\" rel=\"noopener\" target=\"_blank\"\u003e\u003cimg alt=\"\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0638\/4664\/6008\/files\/head1234_100x100.jpg\"\u003e\u003c\/a\u003e Pic. 2 \u003ca href=\"https:\/\/mtixtl.com\/products\/quartz-tube-nozzle-6-mm-dia-for-atomizing-spray-up-to-1100-c-tq6d-sp?_pos=1\u0026amp;_sid=96e7b1a92\u0026amp;_ss=r\" rel=\"noopener\" target=\"_blank\"\u003e\u003cimg alt=\"\" border=\"0\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0638\/4664\/6008\/files\/TQ-6D-SP_Main_100x100.jpg\" title=\"\"\u003e\u003c\/a\u003ePic. 3 \u003ca href=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0638\/4664\/6008\/files\/Syringe_pump-2.jpg?v=1706133150\" rel=\"noopener\" target=\"_blank\"\u003e\u003cimg alt=\"\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0638\/4664\/6008\/files\/Syringe_pump-2_100x100.jpg\"\u003e\u003c\/a\u003e Pic. 4\u003cbr\u003e\n\u003cul\u003e\n\u003cli\u003eDispensing unit capacity: 50 mL \u0026amp; 250 mL (two containers included) container\u003c\/li\u003e\n\u003cli\u003eContainer dispensing rate: 1-20 mL\/min adjustable via software\u003c\/li\u003e\n\u003cli\u003eSyringe pump dispensing rate: 20 μL\/min - 10 mL\/min adjustable via software\u003c\/li\u003e\n\u003cli\u003eOne brand new laptop computer or one Microsoft Surface Pro with pre-installed software is included. (Pls select at the Product Options)\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ca href=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0638\/4664\/6008\/files\/container.1.jpg\" rel=\"noopener\" target=\"_blank\"\u003e\u003cimg alt=\"\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0638\/4664\/6008\/files\/container.1_100x100.jpg\" title=\"Click to enlarge\"\u003e\u003c\/a\u003e\u003ca href=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0638\/4664\/6008\/files\/dispenser.jpg\" rel=\"noopener\" target=\"_blank\"\u003e\u003cimg alt=\"\" height=\"53\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0638\/4664\/6008\/files\/dispenser_100x100.jpg\" title=\"Click to enlarge\" width=\"116\"\u003e\u003c\/a\u003e\u003ca href=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0638\/4664\/6008\/files\/LP.jpg\" rel=\"noopener\" target=\"_blank\"\u003e\u003cimg alt=\"\" height=\"68\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0638\/4664\/6008\/files\/LP_100x100.jpg\" title=\"Click to enlarge\" width=\"85\"\u003e\u003c\/a\u003e \u003ca href=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0638\/4664\/6008\/files\/MSK-USP-02-Microsoft_Surface_Pro.jpg\" rel=\"noopener\" target=\"_blank\"\u003e\u003cimg alt=\"\" height=\"73\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0638\/4664\/6008\/files\/MSK-USP-02-Microsoft_Surface_Pro_100x100.jpg\" width=\"73\"\u003e\u003c\/a\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eSprayer\u003cbr\u003e\u003ca href=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0638\/4664\/6008\/files\/Sprayhead.jpg\" rel=\"noopener\" target=\"_blank\"\u003e\u003cimg alt=\"\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0638\/4664\/6008\/files\/Sprayhead_100x100.jpg\" title=\"Click to enlarge\"\u003e\u003c\/a\u003e\u003ca href=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0638\/4664\/6008\/files\/Sprayhead.jpg\" rel=\"prettyPhoto[products]\" title=\"\"\u003e\u003cbr\u003e\u003c\/a\u003e\n\u003c\/td\u003e\n\u003ctd\u003e\n\u003cul\u003e\n\u003cli\u003eUltrasonic atomizer nozzle: 40 kHz, 130 W\u003c\/li\u003e\n\u003cli\u003eProducing a fine spray of droplets of 50 microns average size\u003c\/li\u003e\n\u003cli\u003eFluid viscosity range: 1 - 100 mPa·s (cP)\u003c\/li\u003e\n\u003cli\u003eSprayer traverse: X - Y 200 mm max\u003c\/li\u003e\n\u003cli\u003eDrive speed X-axis: 10-800 mm\/sec\u003c\/li\u003e\n\u003cli\u003eDrive speed Y-axis: 1-12 mm \/ sec\u003c\/li\u003e\n\u003cli\u003eNote: You may use inert gas or compressed air to shape the spray pattern and increase spray velocity\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eAir Compressor\u003c\/td\u003e\n\u003ctd\u003e\n\u003cul\u003e\n\u003cli\u003eCompressed air with a pressure of ~ 4 bar is required for normal operation of the unit\u003c\/li\u003e\n\u003cli\u003eOne compact air compressor is included for immediate use\u003c\/li\u003e\n\u003cli\u003e\u003cem\u003eAttention: If a gas cylinder is used instead of an air compressor, a two-stage pressure regulator(pic1) must be installed \u003c\/em\u003e\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eSubstrate Base Plate\u003cbr\u003e\u003ca href=\"https:\/\/mtixtl.com\/products\/hp-1515-ld?_pos=1\u0026amp;_sid=3235b64a9\u0026amp;_ss=r\" rel=\"noopener\" target=\"_blank\"\u003e\u003cimg alt=\"\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0638\/4664\/6008\/files\/500Hotplate_100x100.jpg\"\u003e\u003c\/a\u003e\u003ca href=\"http:\/\/www.mtixtl.com\/EQ-HP-1515.aspx\"\u003e\u003cbr\u003e\u003c\/a\u003e\n\u003c\/td\u003e\n\u003ctd\u003e\n\u003cul\u003e\n\u003cli\u003eDimension: 150 mm × 150 mm\u003c\/li\u003e\n\u003cli\u003eMax temperature: 500°C\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eSoftware\u003c\/td\u003e\n\u003ctd\u003e\n\u003cul\u003e\n\u003cli\u003eThe system controller box is connected to the laptop or Surface Pro via RS232 port and USB adapter\u003c\/li\u003e\n\u003cli\u003eCentralized software control of dispensing rate, X-Y stage movement, solution loading and draining \u003c\/li\u003e\n\u003cli\u003eAll of the process parameters can be saved as a user process and retrieved later for analysis or re-run\u003c\/li\u003e\n\u003cli\u003eOne brand new laptop computer or one Microsoft Surface Pro with pre-installed software is included. (Please select at Product Options) \u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCompliance\u003c\/td\u003e\n\u003ctd\u003e\n\u003cul\u003e\n\u003cli\u003eCE certified\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eApplication Note\u003c\/td\u003e\n\u003ctd\u003e\n\u003cul\u003e\n\u003cli\u003eMany factors affect the quality of the coating as below. The customer needs test to find the best processing parameter\u003c\/li\u003e\n\u003cul\u003e\n\u003cli\u003eCleanliness\u003c\/li\u003e\n\u003cli\u003eSurface area\u003c\/li\u003e\n\u003cli\u003eSurface topography or profile\u003c\/li\u003e\n\u003cli\u003eTemperature (thermal energy)\u003c\/li\u003e\n\u003cli\u003e Time (reaction rates, cooling rates, etc.)\u003c\/li\u003e\n\u003cli\u003eVelocity (kinetic energy)\u003c\/li\u003e\n\u003cli\u003ePhysical \u0026amp; chemical properties\u003c\/li\u003e\n\u003cli\u003ePhysical \u0026amp; chemical reactions\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eReference Articles\u003c\/td\u003e\n\u003ctd\u003e\n\u003cul\u003e\n\u003cli\u003e\u003ca href=\"http:\/\/newsroom.ucla.edu\/portal\/ucla\/ucla-researchers-improve-process-249884.aspx\"\u003eUCLA researchers improve the process for manufacturing highly efficient solar cells\u003c\/a\u003e\u003c\/li\u003e\n\u003cli\u003e\u003ca href=\"http:\/\/pubs.rsc.org\/EN\/content\/articlehtml\/2013\/ee\/c3ee43707h\"\u003eSub 150° C Processed Meso-superstructure Perovskite Solar Cells with Enhanced Efficiency\u003c\/a\u003e\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eApplication Notes\u003c\/td\u003e\n\u003ctd\u003e\n\u003cul\u003e\n\u003cli\u003eBe cautious of using hazardous materials. The working chamber of this unit is not flame-proof, explosive proof or vacuum-sealed. Contact your health and safety department for detailed material handling instruction and prevention\/protection practices.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e","brand":"MTI","offers":[{"title":"Spray Pyrolysis Coating Equipment with Microsoft Surface Pro","offer_id":44985071304843,"sku":"MSK-USP02-SP","price":0.0,"currency_code":"MYR","in_stock":false},{"title":"Spray Pyrolysis Coating Equipment with Laptop","offer_id":44985071337611,"sku":"MSK-USP02-PC","price":0.0,"currency_code":"MYR","in_stock":false}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0716\/4405\/3643\/files\/MSKUSP02main1.1.1_b29f97cf-f73e-45a0-ad1c-20b8cc3a2e83.jpg?v=1764854005","url":"https:\/\/mtimalaysia.com\/products\/bench-top-ultrasonic-spray-pyrolysis-coating-unit-with-6-6-heating-plate-up-to-500c-msk-usp-02","provider":"MTI Malaysia \u0026 Indonesia","version":"1.0","type":"link"}